USDA SQF FDA ISO 9001:2015 Chicagoland
Repack, Relabel, Reconfigure.
Certified, Documented, and Fast.
Korpack takes in finished product that cannot ship in its current pack and sends it back out in a pack that can. Relabeling and over-labeling. Case and tray repack. Shrink and overwrap. Display rebuilds. Kitting and variety pack-outs. Sort and separate, and inspection before any of it starts, so you only pay to rework what actually needs reworking.
The work runs in USDA, SQF, FDA, and ISO 9001:2015 certified facilities across nearly 200,000 square feet in Chicagoland, with lot number and expiration tracking on every unit and 24×7 visibility into the run through the customer portal.
WHAT KORPACK DOES NOT DO
Korpack handles secondary packaging and pack-out of product that is already made. No product manufacturing and no filling.
Three Situations That Put Product on Hold
A retail order landed larger than forecast, or a SKU is moving faster than the plan. Internal capacity covers part of it. Overflow runs here instead of becoming a missed ship window and a fill rate problem.
A label is wrong, a date code is off, a configuration does not match the spec, or a quality hold has finished product frozen in the warehouse. Structured rework with documentation that stands up to an audit.
The case label does not meet the DC spec, the pallet pattern is wrong, or the display did not ship floor-ready. Product gets reconfigured to the retailer's actual requirement before the chargebacks compound.
Some jobs are short on labor. Some are short on materials. Most are short on both, and all of them are short on time.
Korpack covers the range because the crews, the certified space, and the packaging materials come from one partner. Labels, corrugated, cartons, film, shrink, and trays are quoted and scheduled alongside the labor, so there is no second vendor to chase and no gap between the two.
Certifications that hold up. USDA, SQF, FDA, and ISO 9001:2015. Rework on regulated product is a documentation exercise as much as a labor exercise, and the paperwork has to survive a customer audit.
Lot and date control. Lot number and expiration date tracking with FIFO and FEFO handling, so what goes back out is traceable at the unit level.
Inspection before rework. Sort and separate, and inspection determine what is actually defective. Reworking a full run when 30 percent of it was fine is a cost decision nobody makes on purpose.
Visibility while it runs. Counts, status, and inventory data are available through the customer portal in real time, 24x7. No waiting on a daily email to find out where the run stands.
Engineering on the root cause. Korpack was founded by a packaging engineer, and the team looks at why the pack failed, not only at correcting the units in front of them. Fixing the spec is what keeps the same rework from happening again next quarter.
312,000
units reworked for a national snack brand after a labeling issue
4,800
displays rebuilt to retailer spec for a beverage brand
36
hours from first call to line running for a household products manufacturer
Illustrative Figures · Layout Reference Only · Replace With Intake Data Before Publish
2
certified Illinois facilities running repack, rework, and relabeling
1
purchase order covering materials, labor, and freight on the same job
24/7
portal visibility into inventory and job status while the work runs
SQF · USDA & FDA Registered · ISO 9001:2015
05 / Quoting
A repack quote does not take days. It takes five answers.
What is the product and how is it currently packed? Case count, pack format, current label and date code placement.
How many units, and where are they sitting? Warehouse, 3PL, DC, or still at the co-manufacturer.
What has to change? Relabel, reconfigure, rebuild the display, or sort and separate first.
What is the ship date you are protecting? The retailer window, not the internal target.
Who owns the materials? Whether replacement labels, cartons, or film exist yet, and who is sourcing them.
Bring those five to the first call and the conversation moves straight to cost, capacity, and a start date.
06 / FAQ
No. Emergency repack work runs on product that is already filled and sealed.
What Korpack handles is everything that happens after that point: relabeling and ink-jetting, re-cartoning, tray and case packing, overwrap and shrink, club and variety pack-outs, POP display builds, kitting, and light assembly. If product needs to be brought back to spec after it has left the line, that is the work.
Jobs run from a few pallets up to full production volume, across two Illinois contract packaging facilities.
Capacity scales with crew size and shift count rather than a single fixed line, so there is no standard ceiling to quote against. The volume we can take and the speed we can run it are determined for your particular case. Send the case count, the unit type, and the date you need product back, and you get a scope, a crew plan, and a quote written against those three things.
Yes. Korpack is a packaging materials distributor as well as a co-packer, so materials and labor are quoted and scheduled together.
That matters most when the clock is running. There is no second vendor to source from, no separate lead time to chase, and no gap between materials landing and the crew being ready to run them.
Yes. Korpack's contract packaging facilities are SQF certified, ISO 9001:2015 certified, and USDA and FDA registered.
Certification is held at the facility level, so food and beverage product is handled under the same cleanliness, documentation, and traceability standards it would see on your own line. Lot number and expiration date tracking is standard, with both FIFO and FEFO handling.
Yes. A sample of the affected lot can be pulled and inspected first, which gives you a defect rate and a disposition recommendation before you commit to the full run.
That check often shrinks the job. In many cases only part of the lot needs to be touched, and the inspection findings become the basis for the scope, the quote, and the schedule.
At Korpack's two Illinois contract packaging facilities: 290 Madsen Drive in Bloomingdale and 265 Pheasant Run in St. Charles.
Inbound and outbound freight is arranged as part of the job, so product can ship in from your plant, your warehouse, or a retailer's distribution center, and go back out to wherever it needs to land next.
Warehouse space, tied-up working capital, an at-risk retailer window, and the chargeback exposure behind it. A short call establishes whether the fix is a relabel, a reconfiguration, or a materials problem in disguise, and what each one costs.
If it is urgent, call. The form routes to the same team.